Energy & Recycling

Inspiration

Energy & Recycling

ENERGY & RECYCLING

Efficient building envelopes for energy and recycling plants

Architectural performance meets technical durability
Today, energy and recycling plants are more than just functional buildings. They stand for recycling management, resource conservation and modern energy generation – and require building envelopes that combine maximum technical resilience with design quality.

Kalzip systems are made from recycled and recyclable aluminium, offer variable structures with excellent U-values and are designed for long service life. This results in solutions that are flexible in planning, robust in operation and striking in their architectural impact.

Efficient and architectural system solutions for energy and recycling plants

Energy and recycling plants are among the most demanding construction projects. They must withstand extreme mechanical and climatic stresses, while also being durable, economical and integrated into a sustainable infrastructure. In addition to function and efficiency, architectural design also plays an important role, as many plants are now part of a visible urban environment.

Kalzip roof and façade systems combine technical precision with design flexibility. They are durable, easy to maintain and made from recycled and recyclable aluminium – an active contribution to the circular economy. Variable system structures enable energy-efficient solutions with excellent U-values to be realised, combining economic and ecological advantages.

Kalzip systems are the ideal choice for energy and recycling plants because they:

Ensuring robustness and durability: High-quality aluminium profiles withstand aggressive environments, mechanical stress and changing climatic conditions.
Supporting sustainability: With recycled materials, certified recyclability and energy-efficient system designs, Kalzip solutions make a clear contribution to the circular economy.
Offering architectural flexibility: Roof and façade systems can be customised to suit individual requirements – from functional technical clarity to a CI-compliant architectural language.
Enabling planning reliability: Proven system technology, precise consulting and rapid implementation ensure that project realisation remains efficient and reliable.
Ensure long-term cost-effectiveness: Low-maintenance systems with a long service life minimise operating costs and secure investments.

Kalzip is used to create energy and recycling plants that combine functionality, cost-effectiveness and architectural quality in a holistic building envelope.

WHY THE KALZIP NATURAL ROOF SYSTEM IS THE MOST ROBUST AND SUSTAINABLE SOLUTION FOR UTILITY AND WASTE DISPOSAL BUILDINGS

WHY THE KALZIP NATURAL ROOF SYSTEM IS THE MOST ROBUST AND SUSTAINABLE SOLUTION FOR UTILITY AND WASTE DISPOSAL BUILDINGS

The Kalzip natural roof system offers a robust, economical and environmentally friendly solution for utility and waste disposal buildings. The combination of proven aluminium profiles and natural roof design creates durable and environmentally friendly building envelopes – ideal for recycling centres, waste disposal facilities and technical functional buildings.

Extensive green roofs possible – improve microclimate, rainwater retention and biodiversity even on functional buildings
Can be combined with mounted solar systems (FA-PV clamp) – generates sustainable energy and combines ecology with economy
Reduction of heat islands and dust binding – creates a better working environment in plant areas
High corrosion and UV resistance – permanently reliable in the demanding environment of waste disposal facilities
Versatile use from a roof pitch of 1.5° – suitable for flat and sloping surfaces
Low weight compared to traditional green roof structures – facilitates retrofitting and reduces loads on the supporting structure

The natural roof system makes functional buildings more environmentally friendly, increases their sustainability and combines energy generation with design and technical durability.

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WHY THE KALZIP FC FACADE GIVES WASTE DISPOSAL AND RECYCLING FACILITIES LONG-LASTING ROBUSTNESS AND MAINTENANCE-FREE OPERATION

The Kalzip FC façade offers a functional, durable and maintenance-friendly solution for utility and waste disposal buildings. The high-quality aluminium panels are corrosion- and UV-resistant and are ideal for building envelopes with high usage requirements – from recycling centres to technical operations buildings.

Patented click system – enables quick and secure installation, even on large facades
Robust panels – resistant to dirt, weather and UV radiation, durable even in harsh plant environments
Individual elements can be replaced without dismantling the entire façade, making maintenance particularly easy.
High cost-effectiveness – thanks to low weight, reduced substructure and fast construction times
Surface variety (polyester, PVDF, HPC) – resistant to aggressive environmental influences, yet visually variable for different system designs
Sustainable with EPD declaration – supports the ecological objectives of modern supply and disposal buildings

The Kalzip FC façade combines functionality, durability and cost-effectiveness – a practical solution for the requirements of recycling centres, recycling plants and other technical infrastructure buildings.

DISCOVER SMOOTH SHEET METAL FACADES!

SMOOTH SHEET METAL FACADE

Inspiration für Architekten - Glattblechfassade für Ver und Entsorgungsbauten

WARM ROOF SYSTEMS

WHY KALZIP WARM ROOF SYSTEMS OFFER MAXIMUM SAFETY AND ENERGY EFFICIENCY FOR UTILITY AND WASTE DISPOSAL BUILDINGS

Kalzip Warmdach offers a technically sophisticated, watertight and energy-efficient roofing solution for utility and waste disposal buildings. The thermally decoupled structure ensures long-lasting functionality even under heavy use – ideal for functional buildings with sensitive operating processes.

Layer structure with thermal separation – prevents heat loss in technical rooms and reduces operating costs for plant buildings
Variable insulation thicknesses up to 345 mm – adaptable to sound and heat insulation requirements of sorting and storage halls
Closed roof construction without penetrations – minimises the risk of leakage during heavy rain, dust formation or cleaning work
High pressure and load resistance – supports maintenance loads, snow loads and temporary structures (e.g. filter or plant technology)
Corrosion- and UV-resistant aluminium cover – permanently resistant in aggressive environments (dust, moisture, exhaust gases)
Quick, clean installation – reduces downtime and protects sensitive operating areas during the construction phase

Kalzip warm roof systems combine reliable waterproofing, thermal efficiency and durability – a practical solution for long-lasting supply and disposal infrastructure.

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ENERGY & RECYCLING

Design options for supply and disposal structures

Colours, materials and surfaces:
Kalzip also offers a wide range of colours, coatings and surfaces for functional buildings such as recycling centres and waste treatment plants. Aluminium profiles with robust PVDF or HPC coatings withstand aggressive environmental influences, while natural surfaces (e.g. AluPlusPatina) blend harmoniously into their surroundings. The result is façades and roofs that are both functional and architecturally impressive.

Product diversity for every requirement:

Natural roof systems – create ecological added value through extensive or intensive greening, improve rainwater retention and can be combined with PV systems.
Smooth sheet metal façade – offers robust, maintenance-friendly panels that reliably withstand dirt, UV radiation and weathering.
Warm roof systems – ensure reliable waterproofing, thermal efficiency and resilience for sensitive operating processes.

Combinability:
All systems can be flexibly combined with glass or wood components. This creates hybrid building envelopes that combine openness and functionality. Green roofs and solar systems can be easily integrated, offering additional ecological benefits.

Sustainability as a design feature:
Green roofs bind fine dust, improve the microclimate and store rainwater. Integrated PV systems generate renewable energy and reduce operating costs. All Kalzip products are almost 100% recyclable and have environmental product declarations (EPDs) in accordance with DGNB.

Architectural trends:
Even functional buildings are increasingly subject to design requirements: robust aluminium façades, ecological natural roofs, energy-active solar roofs and low-maintenance renovation solutions are setting new standards. Kalzip systems provide the technical basis for implementing these trends in a durable, economical and sustainable manner.

This diversity ensures that supply and disposal structures are not only functional, but also environmentally friendly and architecturally future-proof.

More about design options