Refurbishment of Inverurie Community Campus

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The Inverurie Community Campus in Aberdeenshire:
A modern meeting point for pupils and citizens

 

Kalzip roofing and cladding package protects £56M Inverurie Community Campus

The team responsible for the £56 million redevelopment of an Aberdeenshire community campus has employed a comprehensive selection of Kalzip® profiles in different colours and widths to complete the roof and cladding of the major structures: including the main teaching block, swimming pool and sports hall; subsequently winning the Development of the Year (Public Buildings) category at the Scottish Property Awards.

The showpiece of Aberdeenshire – the freshly refurbished Community Campus for the entire community 

An inpirational place to learn

Designed by Halliday Fraser Munro and built by main contractor, Robertson Construction, the Inverurie Community Campus project also included a £3 million sub-contract for the roofing and cladding work, which was delivered by specialist installer Curtis Moore.

Replacing existing premises, the new school features 73 classrooms and labs, along with sports facilities, a large dining hall and kitchen, and a conference room. It can accommodate 1,600 pupils – making it one of the largest schools in the North-East of Scotland – and provides a range of amenities for the wider community, including a six lane pool and training pool, outdoor football pitches and a fitness suite.

The largest school in the north-east of Scotland and meeting point for sports enthusiasts 

An array of products that perform

Amongst the Kalzip® profiles supplied to Curtis Moore for the contract were 65/400 and 65/500 flat panels in the 0.9mm gauge in two tones of bronze for the facades; as well as 65/500 1.0 mm gauge material featuring a PVF2 finish to the roof. There were also 35/200 perforated as well as plain liners. Materials for the vapour control layer installed under special acoustic insulation included clear membranes, foil and tapes.

The irregular facade design fits perfectly in the surrounding and has an almost organic wooden look 

Expertise to ensure the current fit

One of the key design challenges which Kalzip’s technical department helped the project team address was the setting out of the windows; the solution to which involved employing three different sheet widths to achieve the most economic use of material, as well as creating aesthetically attractive elevations.

Standing strong against the elements

The Kalzip® standing seam roof and cladding panels with their PVF2, stucco embossed and other finishes offer outstanding weather performance and durability, well able to withstand the Scottish climate throughout a long, low maintenance life. Kalzip® duly provided a 25-year guarantee for the completed installation, though the system will deliver a minimum 40-year service life.

Appearances are deceptive: the facade has to stand more than sunshine in the scottish climate 

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Nordec OY and Norsilk SAS and employs around 1400 people in 14 countries.

 

Contact

Kalzip GmbH
Yannick de Beauregard
Kalzip Marketing
August-Horch-Str. 20 – 22
56070 Koblenz

Phone: +49 261 9834 0
Fax: +49 261 9834 100

E-Mail: yannick.de-beauregard@kalzip.com

Sustainable production halls at TRUMPF

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New buildings on the company premises of TRUMPF near Stuttgart:
Industrial buildings as electricity supplier

Large module for small technology. This was the theme of Kalzip’s involvement in the completion of the Trumpf manufacturing halls in Ditzingen. Three halls were fitted with Kalzip roofs, which combine a modern design with an integrated solar roof solution.

The company premises of TRUMPF in Ditzingen near Stuttgart

Playing with angles and heights

TRUMPF has been providing ready-made solutions in the fields of machine tools, laser technology, electronics, and power tools for almost 100 years. The architectural firm Barkow Leibinger from Berlin provided the design for the newly constructed buildings. Instead of the usual simple flat roofs, the architects opted for dynamic-looking roof construction. Slightly pitched gable roofs and butterfly roofs with slopes of 5° each alternate three to four times per hall and form a straight line at the ridge and eaves when viewed from above.

The design from the Architekturgesellschaft Barkow Leibinger is playing with contrary angles

Active use of roof space

In addition, Kalzip contributed to a special feature with its roofing components. In contrast to other manufacturing halls, the new buildings in Ditzingen were largely covered with solar panels, which contribute to sustainable energy generation. The architects’ desire to achieve the highest possible utilisation of solar modules with a homogeneous surface area presented both the manufacturer Kalzip and the fabricators with challenges.

Appearance and function are going hand in hand

 

Practical challenges in transport and assembly

A further challenge was the special production in excess length. For the building project in Ditzingen, profiled sheets with a length of up to 28 metres and with up to 12 solar modules on one profile were created – making them the largest AluPlusSolar profiled sheets ever produced and delivered by Kalzip. The transport was correspondingly difficult: loaded onto an overlength lorry, the profiled sheets were permanently kept under surveillance by an escort vehicle belonging to the haulage company. In addition, a police escort accompanied the lorry on the route from the Kalzip plant in Koblenz via the motorway to the construction site in Ditzingen. Kalzip profiled sheets were installed as the final layer. Due to roof permeations and transitions, the sheets were produced in different lengths accordingly.

To be able to connect the solar modules and with the inverter, the fitters had to install each panel individually, which required a special effort from the team: « We have installed Kalzip systems before, but never on this scale. Placed on the standing seam of the previous profiled panel, around 11 installers had to hold the panel at an angle so that the electrician could connect the wires underneath, » explains Tobias Brohmann.

The dimension of the solar modules as a challenge on the construction side

Enough electricity for a whole village

But all the hard work paid off. The highest possible utilisation of solar panels was achieved. Except for a few centimetres of edge strips and at roof intersections, solar panels have been installed on the roof surfaces of a total of about 15,200 m2 over the entire area. A total of around 10,000 panels achieve an output of 1,138.5 kWp – an amount of energy to supply 100 one-family houses with electricity – and thus ensure sustainable and ecological energy generation.

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Nordec OY and Norsilk SAS and employs around 1400 people in 14 countries.

 

Contact

Kalzip GmbH
Yannick de Beauregard
Kalzip Marketing
August-Horch-Str. 20 – 22
56070 Koblenz

Phone: +49 261 9834 0
Fax: +49 261 9834 100

E-Mail: yannick.de-beauregard@kalzip.com

The new building of Tenerife Airport has a Kalzip Standing seam roof

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The Tenerife South Airport’s connection building is expected to increase the airport’s size by 50 per cent

In 2018 the Government of Tenerife decide to extend the Island’s Airport. For the amount of 53,9 million euros the new connection building was planned with Casadevall & Sayeras arquitectes commissioned to design the building. The new building will house, as a priority, security control filters and provide continuity from the gates to boarding lounges and the departure and arrival halls.

Kalzip is the specialist for airport roofs

In the past, architects have repeatedly relied on Kalzip for the planning of airport roofs. As a result, a certain know-how has developed at Kalzip over the years. This know-how was the key to success when it came to the tender for Tenerife Airport.

The curved roof, which shelters the entire interior space, is the main element of the project. It is composed of curved lattice beams and a light deck-type slab, complemented by the metallic finish of the roof based on aluminium standing seam Kalzip system, with a low reflective patina finish surface. The build-up utilises a double layer of rock wool insulation and Kalzip polyamide E clips to provide thermal and acoustic properties according to the project specification.

In the end over 11,750 sqm of Kalzip 65/333 in Kalzip AluPlusPatina Nature mill finish surface were installed on the new junction building.

Special design for a Junction Building

“We do not know of another passenger terminal in which a new ad hoc building has been designed basically to contain the security controls. We are talking about approximate dimensions of 150 meters long by 95 deep. Our proposal aims, by means of a soft design « gesture », to encompass, cover, the entirety of the new space. We achieve this with an arc segment with a circumference of radius 150 meters. With this formal strategy, the façade surface is minimized, which we envisage entirely glazed. Thus, from the new departure lounges and the adjacent circulation space, it is possible to continue enjoying the marvellous maritime profile.” Said Dolors Sayeras, one of the projects leading architects.

Linear transverse skylights emphasize the curved character of the roof and direct passengers in their transit from the ground side to the air side, achieving a diaphanous and light interior space, diffusing the light evenly thanks to a semi-white and white false ceiling permeable to vision.

3D visual of the planned junction building. © Casadevall & Sayeras arquitectes.

Photo of the construction phase – The Kalzip sheets have already been installed.

About Kalzip

Kalzip is an international manufacturer of aluminium roof and facade systems. Producing in Germany, the company has a distribution network in Great Britain, France, Spain, Dubai, and India. Kalzip produces on modern, partly mobile roll-forming lines and can therefore offer high-quality, customer-specific roof systems for stadiums, sports halls, traffic structures, industrial buildings, commercial buildings, and residential areas. Kalzip provides a comprehensive range of products for both new buildings and renovation projects.

Kalzip has been a company of the Donges Group, the leading supplier of bridges, steel constructions, roof and façade systems in Europe, since 2018. The Group, employing 1300 people worldwide, has the companies Donges SteelTec GmbH, FDT Flachdach Technologie GmbH, Kalzip GmbH, NORDEC OY, and Norsilk SAS under its roof.

Contact

Kalzip GmbH
Yannick de Beauregard
August-Horch-Str. 20 – 22
56070 Koblenz

Phone: +49 261 9834 0
Fax: +49 261 9834 100

E-Mail: yannick.de-beauregard@kalzip.com

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Kalzip Roof System offering Sound Performance over Aberdeen Event Complex

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A high acoustic performance was needed for the new Event Complex in Aberdeen

 

Kalzip AECC Aberdeen Exhibition & Conference Centre in Schottland Bild 2

Close-up view of the entrance area. The angular architecture characterize the overall appearance.- © Kalzip Ltd

Able to host international conferences, industry leading exhibitions and live performances, The Event Complex Aberdeen (TECA) opened in 2019 to wide acclaim for both its facilities and the structure’s stunning appearance: attributable in part to the choice of a roof design featuring Kalzip® standing seam profiles.

In fact, the manufacturer helped evolve a high-specification build-up which – once current restrictions allow concerts and conferences to resume – will provide an acoustic performance that can prevent sound break-out or any disruption from what is an unusually noisy setting.

The TECA is built for a capacity of 15,000 people

Aberdeen City Council has hailed the development as being expected to boost the country’s economy by £63 million a year. The main building, constructed at a cost of cost £333 million, has already hosted acclaimed bands and crucial business conferences, most notably the Offshore Europe Expo in 2019.

Representing a key element in the council’s long-term strategy, the extensive structure was designed by the highly regarded Keppie Architects and built by Robertson Construction. In addition to preventing noise disturbance from music events, the facility’s proximity to Aberdeen Airport, with its numerous commercial flights and helicopters ferrying workers out to the North Sea oil and gas platforms, further raised the bar on acoustic performance for the 15,000 capacity arena, and led to the involvement of Edinburgh based specialist consultancy, Sandy Brown.

Appraising the acoustician’s involvement, Sandy Brown stated: “During the design stages, we highlighted the need for significant areas of sound absorbent treatment to control reverberation in the arena and conference halls, and undertook computer modelling of various early design options. Then as part of the commissioning, a large arena sound system was used to simulate worst-case amplified music levels in the arena and main conference halls and the noise levels were confirmed to meet the criteria at all nearby dwellings.”

An Outstanding sound reduction was the main key for Kalzip

Kalzip® was able to supply the project team with a wealth of technical data and acoustic analysis from other high profile projects it has been involved with across Scotland; including the SSE Hydro Arena in Glasgow.  This therefore enabled the manufacturer to work with the architects and acoustician on evolving the ideal roof build-up to control both the noise of performances and the sort of low Hertz reverberation generated by helicopter rotors.

In order to achieve an outstanding 55 dB sound reduction figure, the roof features a bespoke Kalzip® system comprising 14 separate components, including rock mineral wool slabs for acoustic attenuation; while the 1mm gauge, 65/400 profile version of the manufacturer’s world renowned aluminium roofing system, with a stucco embossed finish, weathers the system.

The manufacturer’s ability to offer site rolling further facilitated the installation of 100+ metre lengths of the profile direct onto the roof structure, thereby avoiding the need for overlaps anywhere over the arena and enhancing the weather resistance of the envelope.

Kalzip® duly provided a 25 year guarantee for the completed installation through the system will deliver a minimum 40 year service life. With more of the material employed for cladding walls and the other roofs to the exhibition complex, a total of 27,000 m² of the 65/400 stucco embossed profile were supplied for the contract: the success of which has led to further work with Robertson Construction such as at Bertha Park in Perth.

 

The walk to the site itself is also very impressive. – © Kalzip Ltd

 

In addition to the technical advantages of the new TECA, the architecture of the project should also be emphasised

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Nordec OY and Norsilk SAS and employs around 1400 people in 14 countries. 

 

Contact

Kalzip GmbH
Yannick de Beaureagard
August-Horch-Straße 20 – 22
56070 Koblenz

Phone: +49 261 9834 217
Fax: +49 261 9834 100

E-Mail: yannick.de-beauregard@kalzip.com

 

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The 7 stations of the Orange Line in Bangkok – Kalzip supplies roofing sheets

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Bangkok’s metro network is getting a new rail line.

Rendering of the Overground Metro Station – © Wikipedia CC

In 2017, the foundation stone was laid for Thailand’s new mega project. A complete metro line is to be built within seven years. At Easter time, the new MRT Orange Line is scheduled to open in 2024.

New construction and extension to the existing metro network

In total, the Orange Line is to be 35.86 km long and have 29 individual above-ground and underground metro stations. The first phase of construction is 23 km long and includes 17 of the 29 stations. About 14 km of the line will be underground with twin single-track tunnels, and about 9 km will be overground. The line will then start at the Taling Chan underground station west of the city centre, cross under the Chao Phraya River near the Somdet Phra Pin Klao Bridge and will connect to the MRTA depot located at the authority’s current office building. Further east, the planned Yellow Line is crossed at Lam Sari station. At Khlong Ban Ma station, the line merges into the elevated section and finally ends at Suwinthawong station.

Start of Kalzip installation in January 2021

A complete roofing concept was planned for the sections of the elevated railway line. For the 7 overground stations, Design Concept Co. Ltd planned with a hard roofing that should be sustainable and durable. It quickly became clear that a Kalzip roof was the right choice. The first roofing sheets for the first of the 7 stations were delivered in January 2021.

 

Drawing of the roofs top view

 

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Nordec OY and Norsilk SAS and employs around 1400 people in 14 countries. 

 

Contact

Kalzip GmbH
Yannick de Beaureagard
August-Horch-Straße 20 – 22
56070 Koblenz

Phone: +49 261 9834 217
Fax: +49 261 9834 100

E-Mail: yannick.de-beauregard@kalzip.com

 

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Ivy Station – Culver City’s new gateway.

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The red-painted Kalzip FC Façade is Ivy Station’s eye-catcher.

Ivy Station, an eagerly awaited upcoming Culver City development, is located at the intersections of Venice, Washington, and National Boulevards. Adjacent to the Metro Expo Line of Culver City, this area is expected to become a hub for both residents and visitors.

Ivy Station offers 50,000 sqm of mixed-use zoning, with 200 apartments, 148 rooms in a boutique hotel, 20,000 sqm of offices, 5,100 sqm of stores, and restaurants.

Kalzips FC Façade product was used for the office building (designed by EYRC) and the residence building (designed by KFA).  Scope of supply was made of five different FC panel sizes in five different colours. The dominant colour of which is definitely the red one for the office building.

In fact, more than 5,500 sqm FC façade panels have been installed at this project.

Used Products: Kalzip FC 30/300

FC 30/350

FC 30/400

FC 30/500 and 30/500 as a corner profile

FC 30/… special width

Visitors, residents, office tenants, and hotel guests will all be delighted by this new, vibrant centre of life in Culver City and all the exciting elements Ivy Station has to offer.

Ivy Station Office Building is located directly on the new Los Angeles metro line.

 

The red façade is the highlight of the building. All different FC panels can be seen here.

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Nordec OY and Norsilk SAS and employs around 1400 people in 14 countries. 

 

Contact

Kalzip GmbH
Yannick de Beaureagard
August-Horch-Straße 20 – 22
56070 Koblenz

Phone: +49 261 9834 217
Fax: +49 261 9834 100

E-Mail: yannick.de-beauregard@kalzip.com

 

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Panama Cruise Ship Terminal

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Kalzip covers the new cruise ship terminal in Panama City.

With a total area of 20,000 sqm, the new Panama Cruise Terminal is to become one of the most important cruise ports on the tourism routes of the American Pacific. Thus contribute significantly to the growth of tourism in the Republic of Panama. The planned project by the architectural office MALLOL Arcitectos allows berthing of two cruise ships with up to 5,000 passengers each. Two large ships with a length of up to 380 metres/1,247 feet each can dock at one of the two piers.

The terminal itself is located directly on the Amador Causeway in Panama City, near the Pacific entrance to the Panama Canal. The construction of the terminal will enable a new 14-day South Pacific route for cruise ship operators.

The heart of the terminal is the large roof with more than 16,000 sqm of Kalzip 65/400 aluminium profiled sheets with a material thickness of 0.9 mm. The special feature is the Kalzip profiled sheets coating (PVDF in the colour Dark Pastel Green Metallic). This coating contributes to an architectural highlight of the terminal.

 

The roof structure of the cruise terminal is designed as a triangle. In aerial view the entire architecture, including the two piers, looks like an arrow.

 

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Normek OY and Norsilk SAS and employs around 1400 people in 14 countries. 

 

Contact

Donges Group
Kathrin Lutz
Head of Marketing
Mainzer Str. 55
D-64293 Darmstadt

Phone: +49 6151 889 279
Fax: +49 6151 889 203

E-Mail: kathrin.lutz@donges-group.com

 

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Kempegowda International Airport

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Kempegowda International Airport – Terminal 2

Kalzip supplies material for the « Garden City of India ».

The new Terminal T2 at Kempegowda International Airport in Bangaluru, India, was designed as a garden in the Garden Concept. After completion of the first construction phase, it will be around 255,000 square meters in size and connect travelers with nature. Trees, small gardens and ponds with local and exotic plant species form the interior.

Plant bells hang from the ceiling at the entrance, at check-in and at the security checkpoint. Beyond these rooms, a large indoor garden with waterfalls will form the gateway to the sales rooms.

The shopping area is connected to the gates by the terminal’s characteristic room – a huge, three-storey « forest belt » designed to create a soothing nature experience for departing and arriving passengers. The materials for the interior are designed close to nature.

Designed as a roof, the roof consists of 11 fields and a supporting ceiling, acoustic panel, insulation panel, sealing line and Kalzip 65 / 400 to meet the acoustic and thermal requirements according to LEED. The roof is interspersed with 195 skylights to allow natural daylight. Kalzip is very proud to contribute to an innovative and renowned project like this.

 

The roof structure of the SD135/310 (overstretched 3000 mm c/c, in the color Benjamin Moore 1110) is in line with the open bamboo ceiling.

 

About Kalzip
Kalzip sells and produces aluminium roof facade profiles for the areas of industrial construction, leisure facilities/sports facilities, transport and housing. The Kalzip Group employs 160 people worldwide and is represented in almost all regions of the world. Since October 2018, Kalzip has been a company of the Donges Group. Donges Group is a leading supplier of bridge and steel construction as well as roof and facade systems in Europe. The group consists of the brands Donges SteelTec GmbH, Flachdach- Technologie GmbH & Co. KG, Kalzip GmbH, Normek OY and Norsilk SAS and employs around 1400 people in 14 countries.

 

Press release as . PDF to download

 

Contact

Donges Group
Kathrin Lutz
Head of Marketing
Mainzer Str. 55
D-64293 Darmstadt

Phone: +49 6151 889 279
Fax: +49 6151 889 203

Email: kathrin.lutz@donges-group.com