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Energy-saving roof systems DUOPLUS & DUO
Excellent thermal insulation and soundproofing!
Kalzip energy-saving roof systems are innovative roof solutions that significantly reduce the energy consumption of buildings. Thanks to their high insulation performance and sophisticated technology, they minimise heat loss in winter and ensure a pleasant coolness in summer. The result: lower energy costs, higher thermal insulation and a contribution to CO2-neutral construction. Kalzip energy-saving roof systems are easy to install and are available in a wide range of designs to meet the requirements of any building site. They make it easy for you to confidently fulfil legal requirements, as these variants offer you a virtually thermal bridge-free complete construction system that meets the highest structural and design requirements.
The advantages of the Kalzip energy-saving roof:
- Virtually free of thermal bridges – resulting in an extremely low heat transfer coefficient
- High thermal insulation
- High cost-effectiveness and short assembly times due to prefabricated system components
- Functional and harmonised system components
- Excellent sound insulation values up to R’w = 50 dB (A), depending on the roof structure
Roof structure DUOPLUS ON TRAPEZOIDAL STEEL DECK
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Trapezoidal steel deck
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Vapour control layer
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Tread-resistant thermal insulation
4
DuoPlus Rotable Clip Rail Type E
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DuoPlus Rotable clip adapter with composite clip
6
Soft thermal insulation
7
Kalzip profiled sheet
Kalzip Duoplus
on trapezoidal steel deck
1. Trapezoidal steel deck, 2. Vapour control layer, 3. Impact-resistant thermal insulation, 4. DuoPlus Rotable clip rail Typ E, 5. DuoPlus Rotable clip adapter with composite clip, 6. Soft thermal insulation, 7. Kalzip Profiled sheet
Kalzip Duoplus
on concrete ceiling
1. Concrete ceiling, 2. Vapour control layer, 3. Impact-resistant thermal insulation, 4. DuoPlus Rotable clip rail Typ E, 5. DuoPlus Rotable clip adapter with composite clip, 6. Soft thermal insulation, 7. Kalzip Profiled sheet
Roof structure DUOPLUS ON CONCRETE CEILING
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Concrete ceilings construction
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Vapour control layer
3
Tread-resistant thermal insulation
4
DuoPlus Rotable Clip Rail Type E
5
DuoPlus Rotable clip adapter with composite clip
6
Soft thermal insulation
7
Kalzip profiled sheet
Roof structure DUOPLUS AS TIMBER RAFTER ROOF CONSTRUCTION ON TIMBER FORMWORK
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Formwork made of wood-based material
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Vapour control layer
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Tread-resistant thermal insulation
4
DuoPlus Rotable Clip Rail Type E
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DuoPlus Rotable clip adapter with composite clip
6
Soft thermal insulation
7
Kalzip profiled sheet
Duoplus as timber rafter roof construction
on timber formwork
1. Formwork made of wood-based material, 2. Vapour control layer, 3. Impact-resistant thermal insulation, 4. DuoPlus Rotable clip rail Typ E, 5. DuoPlus Rotable clip adapter with composite clip, 6. Soft thermal insulation, 7. Kalzip Profiled sheet
Kalzip Duo
on trapezoidal steel deck
1. Trapezoidal steel deck, 2. Vapour control layer, 3. Impact-resistant thermal insulation, 4. DuoPlus Rotable clip rail Typ E, 5. DuoPlus Rotable clip adapter with composite clip, 6. Mineral wool insulation felt (compressible), 7. Soft thermal insulation, 8. Kalzip Profiled sheet
Roof structure KALZIP DUO ON TRAPEZOIDAL STEEL DECK
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Concrete ceilings construction
2
Vapour control layer
3
Tread-resistant thermal insulation
4
DuoPlus Rotable Clip Rail Type E
5
DuoPlus Rotable clip adapter with composite clip
6
Mineral wool insulation felt (compressible)
7
Soft thermal insulation
8
Kalzip profiled sheet
U-values for different thicknesses of base insulation and insulation felt
* The U-value 0.18 to be achieved is determined as follows: Basic insulation 100 mm + Kalzip E Klipp 100 + insulation felt height 110 mm = 0.177 W/(m² x K)
| Basic insulation | E20 | E40 | E60 | E80 | E100 | E120 | E140 | E160 | E180 |
|---|---|---|---|---|---|---|---|---|---|
| 100mm | 0,286 | 0,248 | 0,219 | 0,197 | 0,177 | 0,162 | 0,150 | 0,138 | 0,129 |
| 140mm | 0,225 | 0,201 | 0,182 | 0,166 | 0,152 | 0,140 | 0,132 | 0,122 | 0,115 |
U-values in W/(m² x K) for the combination of basic insulation (100 mm or 140 mm) and insulation felt according to the selected E-clip types with thermal conductivity level WLS 037 or 035 and for a clip count of 2 clips/m²
| Variation | Basic insulation | Insulating felt | Compressed insulation thickness (mm) | U-value (normal) | U-value * (rated value) |
|---|---|---|---|---|---|
| 1 | WLS 024 | WLS 032 | 100 + 110 140 + 190 | 0,129 0,084 | 0,135 0,090 |
| 2 | WLS 037 | WLS 035 | 100 + 110 140 + 190 | 0,167 0,107 | 0,177 0,115 |
| 3 | WLS 040 | WLS 040 | 100 + 110 140 + 190 | 0,186 0,119 | 0,196 0,127 |
* U-values in W/(m² x K) for the combination of thermal insulation materials with different heat transfer coefficients and insulation thicknesses for a clip count of 2 clips/m²