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Energy-saving roof systems DUOPLUS & DUO
Excellent thermal insulation and soundproofing!
Kalzip energy-saving roof systems are designed to enhance a building’s energy efficiency by providing effective thermal solutions. By reducing heat loss during winter and limiting heat gain in summer, these systems help lower energy costs. The construction minimizes thermal bridges, contributing to improved overall thermal performance. Kalzip energy-saving roof systems are available in various designs to accommodate different building requirements and are engineered for straightforward installation.
The advantages of the Kalzip energy-saving roof:
- Virtually free of thermal bridges – resulting in an extremely low heat transfer coefficient
- Low U Values can be achieved utilizing various insulation products
- Reduced installation times due to prefabricated system components
- Functional and harmonised system components
- Excellent sound insulation values up to R’w = 50 dB (A), depending on the roof structure and insulations. Additional information is available on request.
- If you require additional information on the above: Contact us
Roof structure DUOPLUS ON Trapezoidal Steel/Aluminium structural deck
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Trapezoidal Steel/Aluminium structural deck
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Vapour control layer
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Rigid thermal insulation
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DuoPlus rotatable clip rail
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DuoPlus rotatable clip rail adaptor with Kalzip E type clip
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Compressible thermal insulation
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Kalzip aluminium profiled sheet
Kalzip Duoplus
on Trapezoidal Steel/Aluminium structural deck
1. Trapezoidal Steel/Aluminium structural deck, 2. Vapour control layer, 3. Rigid thermal insulation, 4. DuoPlus rotatable clip rail, 5. DuoPlus rotatable clip rail adaptor with Kalzip E type clip, 6. Compressible thermal insulation, 7. Kalzip aluminium profiled sheet
Kalzip Duoplus
on concrete DECK
1. Concrete deck, 2. Vapour control layer, 3. Rigid thermal insulation, 4. DuoPlus rotatable clip rail, 5. DuoPlus rotatable clip rail adaptor with Kalzip E type clip, 6. Compressible thermal insulation, 7. Kalzip aluminium profiled sheet
Roof structure DUOPLUS ON CONCRETE DECK
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Concrete ceilings construction
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Vapour control layer
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Rigid thermal insulation
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DuoPlus rotatable clip rail
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DuoPlus rotatable clip rail adaptor with Kalzip E type clip
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Compressible thermal insulation
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Kalzip aluminium profiled sheet
Duoplus on Timber roof construction
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Formwork made of wood-based material
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Vapour control layer
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Rigid thermal insulation
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DuoPlus Rotable Clip Rail Type E
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Duoplus rotable clip adapter with Kalzip E type clip
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Compressible thermal insulation
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Kalzip aluminium profiled sheet
Duoplus on Timber roof construction
on timber formwork
1. Formwork made of wood-based material, 2. Vapour control layer, 3. Rigid thermal insulation, 4. DuoPlus Rotable clip rail, 5. DuoPlus rotable clip adapter with Kalzip E type clip, 6. Compressible thermal insulation, 7. Kalzip aluminium profiled sheet
Kalzip Duo
Trapezoidal Steel/Aluminium structural deck
1. Trapezoidal steel/aluminium structural deck, 2. Vapour control layer, 3. Rigid thermal insulation, 4. DuoPlus Rotable clip rail Typ E, 5. DuoPlus rotable clip adaptor with Kalzip E type clip, 6. Compressible thermal insulation, 7. Compressible thermal insulation, 8. Kalzip aluminium profiled sheet
Roof structure KALZIP DUO ON TRAPEZOIDAL STEEL DECK
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Trapezoidal steel/aluminium structural deck
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Vapour control layer
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Rigid thermal insulation
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DuoPlus Rotable Clip Rail
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DuoPlus rotable clip adaptor with Kalzip E type clip
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Compressible thermal insulation
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Compressible thermal insulation
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Kalzip aluminium profiled sheet
U Values for different insulation thicknesses and combinations
* The U Value 0.18 is achieved as follows 100mm compressed thermal insulation + 100mm rigid thermal insulation [E100 and DuoPlus Rail] = 0.177 W/m2K .
| Basic insulation | E20 | E40 | E60 | E80 | E100 | E120 | E140 | E160 | E180 |
|---|---|---|---|---|---|---|---|---|---|
| 100mm | 0,286 | 0,248 | 0,219 | 0,197 | 0,177 | 0,162 | 0,150 | 0,138 | 0,129 |
| 140mm | 0,225 | 0,201 | 0,182 | 0,166 | 0,152 | 0,140 | 0,132 | 0,122 | 0,115 |
U-values in W/(m² x K) for the combination of Base insulation (100 mm or 140 mm) and compressible thermal insulation according to the selected E-clip types with thermal conductivity level WLS 037 or 035 and for a clip count of 2 clips/m²
| Variation | Basic insulation | Insulating felt | Compressed insulation thickness (mm) | U Value (un-bridged) | U Value * (bridged) |
|---|---|---|---|---|---|
| 1 | WLS 024 | WLS 032 | 100 + 110 140 + 190 | 0,129 0,084 | 0,135 0,090 |
| 2 | WLS 037 | WLS 035 | 100 + 110 140 + 190 | 0,167 0,107 | 0,177 0,115 |
| 3 | WLS 040 | WLS 040 | 100 + 110 140 + 190 | 0,186 0,119 | 0,196 0,127 |
* U-values in W/(m² x K) for the combination of thermal insulation materials with different heat transfer coefficients and insulation thicknesses for a clip count of 2 clips/m²